Capacities
We recognize the great potential in our clients, and vow to champion your case—by pursuing the best strategy we can for you, and executing on that strategy to the best of our ability—to ensure you are judged rightfully by your skills, abilities, and the content of your character.
We recognize the great potential in our clients, and vow to champion your case—by pursuing the best strategy we can for you, and executing on that strategy to the best of our ability—to ensure you are judged rightfully by your skills, abilities, and the content of your character.
Product Development and Sampling
The process starts with us understanding your design requirements, whether you provide a detailed tech pack, a simple sketch, or a broad stylistic vision. Our skilled pattern development team translates your concepts into accurate garment patterns, carefully tailoring sizing and fit to match your customers.
These patterns are then used to craft prototypes or mock-up samples, embodying the final design's fabric, shape, and function. This stage involves rigorous size testing, fabric compatibility assessments, and revisions based on feedback, ensuring every detail is perfected. Once you give the approval, these samples become the foundation for large-scale manufacturing.
Fabric Knitting
At Worthone Industries, our state-of-the-art in-house knitting facility operates continuously, featuring both circular and warp knitting capabilities to meet the diverse demands of modern apparel manufacturing. Our facility is equipped with an extensive array of machines, from ((7 Gauge to 28 Gauge)) machines. This allows us to craft a wide range of knitted fabrics, from delicate to heavy, with remarkable reliability and customization options. We produce a comprehensive assortment of single and double-knit fabrics using cotton, synthetic, and blended yarns. Our offerings include: Jersey, Piqué, Waffle, Terry, Interlock, Jacquard and full range of ribs including cotton blends and synthetics.
Fabric Dyeing
Our fully integrated in-house dyeing division at Worthone Industries is a powerhouse of color precision and eco-friendly practices, capable of processing over (( 15,000 kilograms )) of fabric daily. This facility grants us unparalleled oversight of color creation, shade consistency, and fabric quality, ensuring every order meets our rigorous standards.
Our dyeing department can handle a variety of fabrics, including pure cotton, cotton blends, polyester, and nylon, using both traditional and high-temperature techniques. Our advanced computerized jet dyeing machines guarantee precise and consistent results every time. With machines capable of handling lot sizes from (( 100 kg to 500 kg )), we are perfectly equipped to manage both large-scale productions and unique, customized projects.
Our processing lab is crucial for ensuring quality. It manages dip dyeing, lab dips, and performance testing to meet strict fabric standards and achieve Right First Time (RFT) results. We conduct all dyeing processes using ultra-low liquor ratios, reflecting our dedication to conserving energy and protecting the environment.
Beyond color, our finishing division offers a full range of treatments tailored to enhance fabric feel, function, and appearance. Our finishing lines, featuring state-of-the-art equipment from ((Germany and Switzerland)), guarantee that each roll of fabric attains perfect softness, colorfastness, and surface finish. The process is completed with hydro extractors, high-efficiency dryers, and compactors, ensuring each fabric meets precise client specifications. Our quality control lab is equipped with the latest testing tools to track parameters like shrinkage, colorfastness, pilling, and GSM variance, ensuring every batch consistently delivers top-notch quality.
Our dyeing department can handle a variety of fabrics, including pure cotton, cotton blends, polyester, and nylon, using both traditional and high-temperature techniques. Our advanced computerized jet dyeing machines guarantee precise and consistent results every time. With machines capable of handling lot sizes from (( 100 kg to 500 kg )), we are perfectly equipped to manage both large-scale productions and unique, customized projects.
Our processing lab is crucial for ensuring quality. It manages dip dyeing, lab dips, and performance testing to meet strict fabric standards and achieve Right First Time (RFT) results. We conduct all dyeing processes using ultra-low liquor ratios, reflecting our dedication to conserving energy and protecting the environment.
Beyond color, our finishing division offers a full range of treatments tailored to enhance fabric feel, function, and appearance. Our finishing lines, featuring state-of-the-art equipment from ((Germany and Switzerland)), guarantee that each roll of fabric attains perfect softness, colorfastness, and surface finish. The process is completed with hydro extractors, high-efficiency dryers, and compactors, ensuring each fabric meets precise client specifications. Our quality control lab is equipped with the latest testing tools to track parameters like shrinkage, colorfastness, pilling, and GSM variance, ensuring every batch consistently delivers top-notch quality.
Precision Cutting and Sewing
At Worthone Industries, we've designed our cutting and sewing procedures to prioritize precision, efficiency, and scalability. By blending the artistry of tailoring with state-of-the-art production technologies, we create garments that uphold the rigorous standards of international brands.
In our cutting department, we employ (( CAD/CAM systems )) for pattern design, grading, and optimization. This technology, paired with automated lay marking and plotting, ensures we make the most of our fabric, minimize waste, and speed up production time, all while keeping costs down and quality intact.
To ensure a steady flow of cut panels to our sewing lines, we operate both manual and automated cutting systems simultaneously. This strategy boosts our flexibility and enables us to meet high-volume demands efficiently across various product categories.
What distinguishes Worthone from the rest is our thorough, layered approach to quality control. Our commitment to excellence starts even before production, carries on with in-line inspections throughout sewing, and concludes with a rigorous end-of-line evaluation. This detailed process guarantees that each garment not only fulfills but frequently surpasses our clients' expectations.
In our cutting department, we employ (( CAD/CAM systems )) for pattern design, grading, and optimization. This technology, paired with automated lay marking and plotting, ensures we make the most of our fabric, minimize waste, and speed up production time, all while keeping costs down and quality intact.
To ensure a steady flow of cut panels to our sewing lines, we operate both manual and automated cutting systems simultaneously. This strategy boosts our flexibility and enables us to meet high-volume demands efficiently across various product categories.
What distinguishes Worthone from the rest is our thorough, layered approach to quality control. Our commitment to excellence starts even before production, carries on with in-line inspections throughout sewing, and concludes with a rigorous end-of-line evaluation. This detailed process guarantees that each garment not only fulfills but frequently surpasses our clients' expectations.
Digital and Screen Printing
At Worthone Industries, our printing division excels at turning fabric into captivating visual expressions, using an array of sophisticated techniques to apply stunning and artistic colors. Our cutting-edge automatic printing equipment guarantees consistent color application, precise alignment, and scalable production, effectively handling intricate multi-color designs with remarkable detail and finish.
Every print undergoes rigorous testing for colorfastness, clarity, and durability, ensuring it retains its vibrancy through repeated washes. Enhancing our technical prowess is our in-house design studio, where skilled graphic and textile designers collaborate closely with production teams. This ensures that artwork is expertly tailored for each printing technique. Through this synergistic approach, we are capable of processing up to ((10,000 garments)) daily, achieving swift turnaround times without compromising on creativity or quality.
Every print undergoes rigorous testing for colorfastness, clarity, and durability, ensuring it retains its vibrancy through repeated washes. Enhancing our technical prowess is our in-house design studio, where skilled graphic and textile designers collaborate closely with production teams. This ensures that artwork is expertly tailored for each printing technique. Through this synergistic approach, we are capable of processing up to ((10,000 garments)) daily, achieving swift turnaround times without compromising on creativity or quality.
Embroidery and Appliqué
Embroidery brings a luxurious and textured touch to clothing, making it an excellent choice for branding, badges, or artistic decoration. Our embroidery technique supports intricate, multi-colored stitching, tailored precisely to the size and placement of your design. For bulk orders, we use digitization to ensure that each logo, monogram, or motif is reproduced accurately across thousands of items, preserving brand consistency and streamlining the process for future orders.
Furthermore, we offer appliqué services, where fabric shapes are intricately layered onto garments and securely stitched, enhancing the garment with both contrast and branding. This method adds visual depth and a tactile quality, making it especially well-suited for outerwear, varsity styles, and children's apparel.
Furthermore, we offer appliqué services, where fabric shapes are intricately layered onto garments and securely stitched, enhancing the garment with both contrast and branding. This method adds visual depth and a tactile quality, making it especially well-suited for outerwear, varsity styles, and children's apparel.
Artwork Design and Digitizing
Our talented graphic team is here to partner with you, whether you need help developing new artwork or enhancing existing designs for printing, embroidery, or labels. We handle everything from crafting digital mockups and separating colors for screen printing to transforming designs into embroidery-ready formats.
Custom Labels and Packaging
In addition to the products we offer, we take your brand to the next level with our bespoke packaging and labeling services. Our offerings include woven brand labels, printed care tags, size stickers, and hang tags, all meticulously crafted to enhance your brand's identity and present a polished, retail-ready appearance. We further provide branded packaging solutions, as well as folding, kitting, and barcoding services, enabling you to deliver goods directly to retailers or end consumers with ease and efficiency.
Final Quality Inspection and Shipping
Prior to shipping, each garment is subjected to a thorough inspection process. This includes checks for stitching accuracy, correct sizing, precise design placement, impeccable finishing, and adherence to packing standards. We adhere to global quality control standards to ensure our products are consistently high-quality and compliant with industry norms.
Once the garments pass our rigorous quality checks, they are carefully packed and shipped according to your preferences, whether by air or sea. Complete documentation and tracking information accompany each shipment, ensuring transparency and peace of mind. From the initial order to final delivery, we are committed to meeting deadlines and maintaining the highest levels of product reliability.
Once the garments pass our rigorous quality checks, they are carefully packed and shipped according to your preferences, whether by air or sea. Complete documentation and tracking information accompany each shipment, ensuring transparency and peace of mind. From the initial order to final delivery, we are committed to meeting deadlines and maintaining the highest levels of product reliability.
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From an early stage start-up’s growth strategies to helping existing businesses, we have done it all! The results speak for themselves. Our services work.